AgentSkillsCN

kanban-system-designer

基于在制品（WIP）限制、补货触发机制与可视化看板，设计并实施拉动式生产控制系统。

SKILL.md
--- frontmatter
name: kanban-system-designer
description: Pull-based production control system design skill with WIP limits, replenishment triggers, and visual management boards
allowed-tools:
  - Read
  - Write
  - Glob
  - Grep
  - Edit
metadata:
  specialization: operations
  domain: business
  category: lean-operations

Kanban System Designer

Overview

The Kanban System Designer skill provides comprehensive capabilities for designing and implementing pull-based production control systems. It supports kanban sizing, WIP limit determination, supermarket design, and electronic kanban configuration for efficient material flow.

Capabilities

  • •Kanban sizing calculation
  • •WIP limit determination
  • •Supermarket design
  • •Signal mechanism configuration
  • •Pull system simulation
  • •Heijunka box design
  • •Electronic kanban (e-kanban) configuration

Used By Processes

  • •LEAN-004: Kanban System Design
  • •TOC-002: Drum-Buffer-Rope Scheduling
  • •CAP-002: Production Scheduling Optimization

Tools and Libraries

  • •Kanban software APIs
  • •Inventory management systems
  • •Simulation tools
  • •Visual board platforms

Usage

yaml
skill: kanban-system-designer
inputs:
  product_family: "Widget Assembly"
  demand_data:
    average_daily: 500
    peak_daily: 750
    variability: "medium"
  lead_time_data:
    replenishment_time: "4 hours"
    safety_factor: 1.5
  container_size: 50
outputs:
  - kanban_quantity_calculation
  - supermarket_layout
  - signal_card_design
  - wip_limits
  - implementation_plan

Workflow

  1. •Analyze Demand - Review historical demand patterns and variability
  2. •Calculate Kanban - Determine number of kanbans needed
  3. •Design Signals - Create visual or electronic signal mechanisms
  4. •Set WIP Limits - Establish limits for each process step
  5. •Configure Supermarkets - Design inventory storage points
  6. •Implement and Tune - Deploy system and adjust parameters

Kanban Calculation Formula

code
Number of Kanbans = (Daily Demand x Lead Time x Safety Factor) / Container Size

Where:
- Daily Demand = Average units consumed per day
- Lead Time = Time to replenish (in days)
- Safety Factor = Buffer for variability (typically 1.0-2.0)
- Container Size = Units per kanban container

Integration Points

  • •ERP/MRP systems
  • •Manufacturing Execution Systems
  • •Inventory management platforms
  • •Visual management displays